Home

Blackbird Design | Aviation Wheel & Brake Masking Systems
Aviation Wheel & Brake Masking Systems

Tape took 40 minutes.
This takes 38 seconds.

Blackbird’s patented, reusable masking kits replace tape-and-razor-blade masking for aircraft wheel and brake overhaul — built to OEM spec, snapped on in under two minutes, and reused thousands of times over.

Job Card — Citation Main Wheel Masking cycle time comparison
Method: Tape & razor blade
40:00
TAPE & PAPER BLACKBIRD KIT
In service at facilities including
AVIALLHONEYWELLSAFRAN AEROLÍNEAS ARGENTINASMESSIER-BUGATTI
The old way vs. the Blackbird way

Your real competitor isn’t another kit. It’s the tape dispenser.

Most overhaul shops still mask wheels and brakes the way they did 40 years ago: stretch tape, trim with a razor blade, hope the edge holds through primer and paint. Blackbird was built by mechanics who were tired of that process — not by a marketing team.

Tape & razor blade

  • 40+ minutes per wheel, every cycle
  • Inconsistent edges, rework and touch-ups
  • Razor-blade handling injuries and comp claims
  • Ongoing tape purchasing, every shop, every month
  • Disposable — straight to the waste bin after one use

Blackbird masking kit

  • Snaps or screws on in under 2 minutes
  • Consistent, OEM-spec finish every cycle
  • No blades near hands — built-in safety improvement
  • One kit, reused thousands of times
  • Reusable, made in the USA, patented design
95% reduction in masking labor time, shop-floor tested.
How it works

From tape roll to reusable kit, in three steps

No new equipment, no special training — the kit replaces the masking step your techs already do.

01
Blackbird wheel masking kit, full assembly

Match your kit

Look up your airframe and assembly type — wheel or brake — and confirm the kit built to your OEM overhaul-manual spec.

02
Technician snapping a Blackbird mask into place on a wheel

Snap it into place

The mask screws or snaps directly onto the wheel or brake housing — no tape, no trimming, no razor blade. Under two minutes, start to finish.

03
Finished painted wheel with crisp masked edge

Paint, remove, reuse

Prime and paint as usual. Pull the mask, wipe it down, and it goes back in the rack — ready for the next wheel, thousands of cycles later.

The product line

Three kits. One goal — less time under masking tape.

Every kit is engineered to the tolerances in the OEM overhaul manual for its airframe, not adapted from a generic template.

Technician installing a Blackbird wheel masking kit component on a painted aircraft wheel
01 / KIT

Wheel Masking Kits

Reusable masks engineered per wheel assembly. Screw or snap into place, hold through prime and paint, remove clean — no adhesive residue, no trimming.

BOEINGAIRBUSCRJ EMBRAERGULFSTREAM
Check fitment →
Aircraft wheel inboard barrel and hub area prepped with masking components
02 / KIT

Brake Masking Kits

Purpose-built for brake housings and assemblies — protects critical surfaces during recoat while cutting cycle time to a fraction of manual taping.

MCDONNELL DOUGLASHAWKER LEARPIAGGIO
Check fitment →
Finished aircraft wheel with a custom-branded Blackbird Orb center cap
03 / ADD-ON

Orbs & Other Specialty Tooling

Beyond wheel and brake masks, Blackbird builds Orbs — snap-in nameplates that protect bearings in transit and put your company’s mark on every wheel that leaves the shop — along with custom-engineered tooling for masking, protection, and handling challenges specific to your overhaul line.

ORBSCUSTOM LOGO TRANSIT PROTECTIONCUSTOM TOOLING
Ask about Orbs & custom tooling →
Fitment finder

Find the right kit for your fleet

Select an airframe manufacturer to see which Blackbird kits are already built for it.

Select a manufacturer and assembly type to see kit availability.
Estimate your savings

What is tape actually costing you a year?

Based on a shop-measured masking time of 40 minutes by hand vs. 38 seconds with a Blackbird kit.

Estimated annual labor savings
$25,844
Based on time saved per unit × units per year × loaded labor rate.
Time saved per unit: 39m 22s Hours saved per year: 397.6 hrs
SINCE 2007

Built by mechanics, not marketers.

Blackbird was founded by aviation maintenance veterans with a combined three decades on the shop floor. The masking kits exist because they were the ones standing over a wheel with a razor blade and a roll of tape, listening to paint shops complain about the same problem, shift after shift.

That’s the whole origin story: a practical, lean fix for a job nobody enjoyed doing — engineered to hold up to OEM overhaul-manual specifications, not just to look good in a demo.

MEETS OEM OVERHAUL MANUAL SPEC
PATENTED DESIGN
MADE IN THE USA
REUSABLE / LOW-WASTE

Stop paying for tape by the roll.

Tell us your fleet and volume — we’ll tell you which kit fits and what it saves.

Request a Quote →